The once humble fan coil is likely to see an increase in
popularity over the coming years as air conditioning system
designers move away from VRF based systems as the
F-GAS Regs come into force.
These EU driven Regulations, concerning the safe handling of
refrigerant gases, will make the regular inspection of in-space
refrigerant pipework necessary under the law. All VRF systems
have masses of in-space pipework and the massive disruption to
the occupiers of the space is likely to see a big drop in the
acceptability of such systems.
Conversely fan coil systems, of course, have water in the inspace
pipework not refrigerant and they will therefore increase
significantly in popularity since they will not be subject to disruptive
inspections, which initially look likely to be required annually.
The details of the F-GAS Regs are being hammered out in
committees around the EU, but the expectation is that they will be
introduced next year, which means that they will affect new air
conditioning systems which are being designed right now. They will
probably affect any installation needing in excess of 3kg recharge,
so an installation in a small shop or restaurant will be exempt, but
anything much bigger will be included.
The problem for VRF systems in offices is that traditionally
pipework has been boxed in for neatness or hidden in suspended
ceilings. And the pipes are often insulated with Armaflex or similar,
making joints difficult to inspect. So almost all existing installations
will have to be adapted to make them properly accessible to regular
inspection. This will involve some vacation of offices. But many
hotels also have VRF systems, and if life is going to be difficult in
offices, it is going to be more so in hotel applications.
Even when it comes to regular inspections themselves, it is
difficult to see in a typical open plan office configuration how the
occupiers will be able to carry on normally with the refrigeration
engineers checking the pipework above their heads. So it now
seems inevitable that for inspections, sections of offices will have
to be shut down and vacated progressively, a day or two at a time.
A shutdown for one day will involve disruption the day before and
the day after. Then to add insult to injury, there will be a significant
bill for the occupier to pay for inspection. Recent press reports,
based on statements by refrigerant manufacturers Ineos Flour,
suggest refrigerant prices are set to rocket. Another factor that will
bring the focus back on hydronic systems such as fan coils.
Fan coil systems have been around in the UK for more than thirty
years. In the sixties and seventies, the pipework ran around the
perimeter of the building near floor level and the fan coils were
either wall or floor mounted. In the late
seventies and the eighties many perimeter fan
coil systems were succeeded by ceiling
mounted VAV systems popularised by Carrier.
In the nineties the rather complicated VAV
systems were succeeded by VRF systems
pioneered by the big Japanese brands such as
Daikin.
Fan coil systems, although still around were
rather unsexy, and in the UK they had migrated
from the perimeter of the building at floor level
to the heart of the building at ceiling level.
Elsewhere in Southern European markets such
as Italy, however, perimeter systems are still
used but the fan coils themselves are no longer
utilitarian, but really quite stylish.
However if companies were to largely ignore
the F-GAS Regulations then there may be little or no increase in fan
coil system uptake. Indeed, who is going to police the Regulations
is not yet clear, although local authority ‘environmental health’
officers will probably have a key role. However, in large and
medium size companies, the days are gone when unless the
Chairman’s wife was an active Greenpeace supporter,
environmental matters were largely ignored. These days, such
companies as well as having health, safety and environmental
officers, have Directors of Corporate Social Responsibility. Most
public companies quoted on the London Stock Exchange even
include a section in their Annual Report and Accounts on the
company’s record in relation to environmental and social
responsibility.
Fear is the other reason why companies will not ignore the
situation. We live in an increasingly litigious world and companies
will be wary of former employees dragging them into litigation
(however fanciful) over health problems caused by refrigerant leak
procedures which were never carried out. So, the Regulations will
not be ignored by major companies, even if the policing is not that
effective.
VRF systems have gained a powerful hold on the market and
major players in the sector have reported further sales increases
this year of 10 to 15%. There may be an element of hype in these
claims but nobody doubts the dominant position they hold in the
comfort air conditioning market with sales probably around £110
million per year.
Some consultants and other air conditioning system designers
will be reluctant to move to fan coil systems while others will
welcome a move to what they see as simpler
environmentally cleaner options.
The reluctant consultants will be those who
have concerns over the performance of the fan
coils themselves. Most consultants will be well
aware of advances chillers have made in terms
of increased efficiency but many will be
understandably wary of the historic disparity in
fan coils between manufacturer’s claims and
actual performance delivered.
This has been a problem in the UK because
fan coils traditionally have not been
manufactured in the major air conditioning
factories but in small independent production
facilities where, in some, a culture of blagging
the equipment performance persists to this day.
The blagging involves both the air delivery
performance characteristics and stated
operating noise levels. It is wise, therefore, to
only specify fan coils which are Eurovent
certified.
But it is not only the independent UK brands which are not
certified. One of the best known air conditioning names buys in
badged fan coils from an uncertified source, so do not take comfort
from the brand name alone, check for Eurovent certification, and
where appropriate opt for factory installed valves and controls for
added reassurance.
Fan coil systems are either 2-pipe, cooling only, or 4-pipe,
heating and cooling. They offer good levels of comfort air
conditioning at a competitive installed price. They are simple to
maintain and allow a good level of flexibility in relation to any
reconfiguration of the occupied space.
Aermec fan coils include ducted models for traditional UK
positioning above suspended ceilings, as well as Italian styled
floor/wall mounted units for perimeter applications. Alternatively,
chassis only fan coils can be attractively boxed in. The products
offer cooling duties between 1000 and 8000 watts with acoustic
lined inlet/discharge plenum and condensate pump.
For fan coil installations, the chiller is the pivotal element in any
hydronic package. Typically with an air-cooled water chiller,
whether it is a cooling only chiller or a heat pump, this means
having it factory supplied with water pumps and storage tank.
In terms of energy efficiency, the efficiency expectation would be
to meet the levels of the Enhanced Capital Allowances scheme. The
Aermec NRA chillers, for example, feature multiple scroll
compressors for highly efficient operation.
To some degree the energy efficiency of the chiller these days is
becoming something of a given, but the greater problem can be the
noise levels of the chiller. Local authority environmental officers
have ever more stringent expectations about noise levels of chillers.
This is where Aermec chillers are market leaders. These products
have always been designed to be intrinsically quiet and never to
require externally added acoustic treatment. The company’s
standard chillers, for example, are nearly always quieter than other
manufacturers so called super quiet models, ie versions with
additional silencing factors.
At a major installation at London’s Canary Wharf development,
for example, consultants found that only Aermec chillers could
operate within the stated noise parameters. It was the same story
with a hotel installation just across the river, an Aermec NRA ultra
low noise model 650, was the only chiller quiet enough to meet the
spec for a cooling only (2-pipe) fan coil system for the 100 or so
bedrooms.
Fan coils have been around for donkey’s years, but except in the
earliest days of air conditioning here in the UK, they have never
been particularly fashionable, but the F-GAS Regs may just elevate
them and other hydronic systems to new heights of popularity at
the expense of VRF and other split systems.
Thanks to Brian Phillips,Managing Director of Aiax (AC)Ltd.
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There is an obvious need for the industry to be more energy efficient and pay more attention to the ways in which energy is both used and wasted. Do you think we have the products on the market to meet our needs?





